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product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 1 technical specification bq55090qex60 contents ? b u s operational features ? high effciency, 96.6% at full rated load current ? delivers 60a full power with minimal derating - no heatsink required ? operating input voltage range: 35-55v ? fixed frequency switching provides predictable emi ? no minimum load requirement protection features ? input under-voltage lockout and over-voltage shutdown protects against abnormal input voltages ? output current limit and short circuit protection (auto recovery) ? output over-voltage protection ? thermal shutdown bq55090qex60 model mechanical features ? industry standard quarter-brick pin-out confguration ? size: 1.45 x 2.3 (36.8x58.4mm), height: 0.467 (11.86mm) ? total open frame weight: 1.5 oz (42 g) the busqor bq55090qex60 bus converter is a next- generation, board-mountable, isolated, fxed switching frequency dc/dc converter that uses synchronous rectifcation to achieve extremely high conversion effciency. the power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. the busqor series provides an isolated step down voltage from 48v to 12 or 9.6v intermediate bus with no regulation in a standard quarter-brick module. busqor converters are ideal for creating the mid-bus voltage required to drive point-of-load (non-isolated) converters in intermediate bus architectures. safety features ? ul 60950-1:2007 ? en60950-1/a11:2009/a1:2010 ? can/csa-c22.2 no. 60950-1:2007 ? iec 61000-4-2 control features ? on/off control referenced to input side (positive and negative logic options are available) ? inherent current share (by droop method) for high current and parallel applications. 35-55v 9.6v 60a 2000v dc quarter-brick continuous input output current isolation dc-dc converter page no. mechanical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 standards compliance & qualification testing . . . . . . . . . . . . . . . . . . . 6 technical figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 applications section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 2 input: 35-55v output: 9.6v current: 60a package: quarter-brick open frame mechanical diagram mechanical information 1.450 [ 3683 ] 2.300 [ 58.42 ] .467 .020 [ 11.86 0.5 ] overall height .110 [ 2.79 ] see note 3 .600 [ 15.24 ] 2.000 [ 50.8 ] .425 [ 10.8 ] .143 [ 3.63 ] .300 [ 7.62 ] .600 [ 15.24 ] .056 .010 [ 1.42 0.25 ] bottomside clearance 1 2 3 4 5 notes 1) pins 1-3 are 0.040 (1.02mm) diameter with 0.080 (2.03 mm) diameter standoff shoulders. 2) pins 4-5 are 0.062 (1.57 mm) diameter with 0.100 (2.54 mm) diameter standoff shoulders. 3) other pin lengths available. recommended pin length is 0.03 (0.76mm) greater than the pcb thickness. 4) all pins: material - copper alloy finish: matte tin over nickel plate 5) undimensioned components are shown for visual reference only. 6) all dimensions in inches (mm) tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 7) weight: 1.5 oz (42 g) typical 8) workmanship: meets or exceeds ipc-a-610c class ii 9) ul/tuv standards require a clearance of 0.04 (1.02mm) around primary areas of the module. 10) the fanged pins are designed to permit surface mount soldering (allowing to avoid the wave soldering process) through the use of the fanged pin-in-paste technique. pin designations pin name function 1 vin(+) positive input voltage 2 on/off logic control input to turn converter on/off. 3 vin(C) negative input 4 vout(C) negative output 5 vout(+) positive output
input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 3 input: 35-55v output: 9.6v current: 60a package: quarter-brick baseplated mechanical diagram pin designations pin name function 1 vin(+) positive input voltage 2 on/off logic control input to turn converter on/off. 3 vin(C) negative input 4 vout(C) negative output 5 vout(+) positive output 2.000 [50,8] .160.0154,060,38[] .300[7,62] .600[15,24] .455.01511,560,38[] .600 [15,24] 2.340 [59,44] 1.510[38,35] overall height .517 .030 13,13 0,76 [ ] bottomside clearance .053 .030 1,35 0,76 [ ] .110 [2,79] see note 4 m3 inserts (3 places) (see notes 1 & 2) 1.900 [48,26] .060 [1,52] .750 [19,05] 1.100[27,94] .850[21,59] 1 2 3 4 5 notes 1) m3 screws used to bolt unit's baseplate to other surfaces such as heatsinks must not exceed 0.10" (2.54mm) depth below the surface of the baseplate. 2) applied torque per screw should not exceed 6in-lb (0.7nm) 3) baseplate fatness tolerance is 0.004" (.10mm) tir for surface 4) other pin extension lengths available 5) pins 1-3 are 0.040" (1.02mm) dia. with 0.080" (2.03mm) dia. standoff shoulders 6) pins 4 and 5 are 0.062" (1.57mm) dia. with 0.100" (2.54mm) dia. standoff shoulders 7) all pins: material: copper alloy finish: matte tin over nickel plate 8) undimensioned components are shown for visual reference only 9) weight: 2.7 oz (78 g) typical 10) all dimensions in inches(mm) tolerances: x.xxin +/-0.02 (x.xmm +/-0.5mm) x.xxxin +/-0.010 (x.xxmm +/-0.25mm)
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 4 technical specification input: 35-55v output: 9.6v current: 60a package: quarter-brick electrical characteristics bq55090qex60 electrical characteristics ta = 25 c, airfow rate = 300 lfm, vin = 48v dc unless otherwise noted; full operating temperature range is -40 c to +100 c ambient temperature with appropriate power derating. specifcations subject to change without notice. parameter min. typ. max. units notes & conditions absolute maximum ratings input voltage non-operating 0 60 v continuous operating 35 55 v continuous isolation voltage input to output 2000 v operating temperature -40 100 c storage temperature -55 125 c voltage at on/off input pin -2 18 v input characteristics operating input voltage range 35 48 55 v input under-voltage lockout turn-on voltage threshold 33.4 v turn-off voltage threshold 31 v lockout voltage hysteresis 2.4 v input over-voltage shutdown v turn-on voltage threshold 59.2 v turn-off voltage threshold 56.9 v maximum input current 16.5 a no-load input current 115 ma disabled input current 8.5 12.0 ma input refected-ripple current 10 20 ma rms through 10h inductor input terminal-ripple current 375 ma rms, full load recommended input fuse (see note 1) 20 a fast blow external fuse recommended recommended external input capacitance 47 f typical esr 0.1-0.2 input filter component values (c\l\c) 0.47\11 h\f internal values; see figure e output characteristics output voltage set point 9.6 v output voltage regulation over line 40\3.8 %\v over load 5.2\500 %\mv over temperature 2\200 %\mv total output voltage range 6.500 11.000 v over sample, line, load, temperature & life output voltage ripple and noise 20 mhz bandwidth; see note 2 peak-to-peak 90 150 mv full load rms 25 mv full load operating output current range 0 60 a subject to thermal derating output dc current-limit inception 78 a output voltage 10% low output dc current-limit shutdown voltage 7 v back-drive current limit while disabled 10 ma negative current drawn from output maximum output capacitance 3,000 f 9.6 vout at 30 a resistive load efficiency 100% load 96.6 % 50% load 96.8 %
input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 5 technical specification input: 35-55v output: 9.6v current: 60a package: quarter-brick bq55090qex60 electrical characteristics (continued) ta = 25 c, airfow rate = 300 lfm, vin = 48v dc unless otherwise noted; full operating temperature range is -40 c to +100 c ambient temperature with appropriate power derating. specifcations subject to change without notice. parameter min. typ. max. units notes & conditions dynamic characteristics output voltage during load current transient step change in output current (0.1 a/s) 400 mv 50% to 75% to 50% iout max settling time 100 s to within 1% vout nom turn-on transient turn-on time (with 3mf output capacitance) 15 22 ms half load, vout=90% nom. start-up inhibit time 200 ms -40 c to +125 c; figure f output voltage overshoot 0 % 3 mf load capacitance isolation characteristics isolation voltage (dielectric strength) 2000 v see absolute maximum ratings isolation resistance 30 m isolation capacitance (input to output) 470 pf see note 3 semiconductor junction temperature 125 c package rated to 150 c board temperature 125 c ul rated max operating temp 130 c transformer core temperature 130 c feature characteristics switching frequency 110 125 139 khz on/off control (option p) off-state voltage -1 0.8 v on-state voltage 2.4 18 v on/off control (option n) on-state voltage -1 0.8 v off-state voltage 2.4 18 v on/off controll (either option) application notes figures a & b pull-up voltage 5 v pull-up resistance 124 k over-temperature shutdown otp trip point 140 150 c average pcb temperature over-temperature shutdown restart hysteresis 10 c reliability characteristics calculated mtbf (telcordia) tr-nwt-000332 4.8 10 6 hrs. 80% load, 200lfm, 40 c ta calculated mtbf (mil-217) mil-hdbk-217f 3.3 10 6 hrs. 80% load, 200lfm, 40 c ta field demonstrated mtbf 10 6 hrs. see our website for details note 1: uls product certifcation tests were carried out using 20a fast blow fuse. fuse interruption characteristics have to be taken into account while designing input traces. user should ensure that input trace is capable of withstanding fault currents note 2: for applications requiring reduced output voltage ripple and noise, consult synqor applications support (e-mail: support@synqor.com) note 3: isolation capacitance can be added external to the module. electrical characteristics
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 6 technical specification input: 35-55v output: 9.6v current: 60a package: quarter-brick standards compliance & qualification testing parameter notes & conditions standards compliance ul 60950-1:2007 basic insulation en60950-1/a11:2009/a1:2010 can/csa-c22.2 no. 60950-1:2007 iec 61000-4-2 esd test, 8 kv - np, 15 kv air - np (normal performance) note: an external input fuse must always be used to meet these safety requirements. contact synqor for offcial safety certifcates on new releases or download from the synqor website. parameter # units test conditions qualification testing life test 32 95% rated vin and load, units at derating point, 1000 hours vibration 5 10-55 hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis mechanical shock 5 100g minimum, 2 drops in x, y and z axis temperature cycling 10 -40 c to 100 c, unit temp. ramp 15 c/min., 500 cycles power/thermal cycling 5 toperating = min to max, vin = min to max, full load, 100 cycles design marginality 5 tmin-10 c to tmax+10 c, 5 c steps, vin = min to max, 0-105% load humidity 5 85 c, 85% rh, 1000 hours, continuous vin applied except 5 min/day solderability 15 pins mil-std-883, method 2003 standards compliance & qualification testing
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 7 input: 35-55v output: 9.6v current: 60a package: quarter-brick 0 5 10 15 20 25 30 0 10 20 30 40 50 60 load current (a) power dissipation (w) 35 vin 48 vin 55 vin 60 65 70 75 80 85 90 95 100 0 10 20 30 40 50 60 load current (a) efficiency (%) 35 vin 48 vin 55 vin 95.0 95.5 96.0 96.5 97.0 97.5 98.0 100 200 300 400 air flow (lfm) efficiency (%) 25 o c 40 o c 55 o c semiconductor junction temperature is within 1 c of surface temperature 8 9 10 11 12 100 200 300 400 air flow (lfm) power dissipation (w) 25 o c 40 o c 55 o c 0 10 20 30 40 50 60 70 25 40 55 70 85 ambient air temperature ( oc ) iout (a) 400 lfm (2.0 m/s) 300 lfm (1.5 m/s) 200 lfm (1.0 m/s) 100 lfm (0.5 m/s) figure 1: effciency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25c. figure 2: effciency at nominal output voltage and 60% rated power vs. airfow rate for ambient air temperatures of 25c, 40c, and 55c (nominal input voltage). figure 3: power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25c. figure 4: power dissipation at nominal output voltage and 60% rated power vs. airfow rate for ambient air temperatures of 25c, 40c, and 55c (nominal input voltage). figure 5: maximum output power-derating curve vs. ambient air temperature for airfow rates of 100 lfm through 400 lfm with air fowing from pin 1 to pin 3 (nominal input voltage). figure 6: thermal plot of converter at 49.3a load current (457w) with 55c air fowing at the rate of 200 lfm. air is fowing across the converter from pin 1 to pin 3 (nominal input voltage). technical figures technical figures
input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 8 input: 35-55v output: 9.6v current: 60a package: quarter-brick 0 10 20 30 40 50 60 70 25 40 55 70 85 ambient air temperature ( oc ) iout (a) 400 lfm (2.0 m/s) 300 lfm (1.5 m/s) 200 lfm (1.0 m/s) 100 lfm (0.5 m/s) figure 7: max output power derating curves vs. ambient air temperature for airfow rates of 100 lfm through 400 lfm with air fowing across the converter from output to input (nominal input voltage). figure 8: thermal plot of converter at 45.8a load current (425w) with 55c air fowing at the rate of 200 lfm. air is fowing across the converter from output to input (nominal input voltage). figure 9: turn-on transient at 50% load (resistive load) (5ms/div). load cap: 3mf output capacitance. input voltage pre-applied. ch 1: vout (2v/div), ch 2: on/off input (2v/div). figure 10: turn-on transient at zero load (5ms/div). load cap: 3mf output capacitance. ch 1: vout (2v/div), ch 2: on/off input (2v/div). figure 11: output voltage response to step-change in load current (50%-75%- 50% of iout(max); di/dt = 0.1a/s). load cap: 15f tantalum cap and 1f ceramic cap. ch 1: vout (500mv/div), ch 2: iout (20a/div). figure 12: output voltage response to step-change in load current (50%-75%- 50% of iout(max): di/dt = 1a/s). load cap: 15f, 30 m esr tantalum cap and 1f ceramic cap. ch 1: vout (500 mv/div), ch 2: iout (20a/div). technical figures
input: 35-55v output: 9.6v current: 60a package: quarter-brick input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 9 input: 35-55v output: 9.6v current: 60a package: quarter-brick 0 2 4 6 8 10 12 0 10 20 30 40 50 60 70 80 90 load current (a) output voltage (v) 35 vin 48 vin 55 vin source im pe d anc e dc - d c c o n ve rte r i npu t t e rm in a l ri p ple c urr ent i npu t reflecte d ri p ple c urr ent output voltage ripple ce r a mi c ca p ac it o r t a ntal u m c a pac it o r e lectr o lyt i c ca p ac ito r v source v out i s i c figure 13: test set-up diagram showing measurement points for input terminal ripple current (figure 14), input refected ripple current (figure 15) and output voltage ripple (figure 16). figure 14: input terminal ripple current, ic, at full rated output current and nominal input voltage with 10h source impedance and 47f electrolytic capacitor (500 ma/div). see figure 13. figure 15: input refected ripple current, is, through a 10h source inductor, using a 47f electrolytic input capacitor (50ma/div). see figure 13. figure 16: output voltage ripple at nominal input voltage and rated load current (100mv/div). load capacitance: 1f ceramic capacitor and 15f tantalum capacitor. bandwidth: 20mhz. see figure 13. figure 17: output voltage vs. load current for different input voltages showing typcial current limit curves. figure 18: load current (50a/div) as a function of time when the converter attempts to turn on into a 1m short circuit. top trace (500s/div) is an expansion of the on-time portion of the bottom trace. technical figures
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 10 input: 35-55v output: 9.6v current: 60a package: quarter-brick applications section applications section bu s qo r con ve r te r n i qo r con ve r ter s lo a d s 48vdc front end typical user board vin(+) ttl on/off vin(-) basic operation and features with voltages dropping and currents rising, the economics of an intermediate bus architecture (iba) are becoming more attractive, especially in systems requiring multiple low voltages. iba systems separate the role of isolation and voltage scaling from regulation and sensing. the busqor series bus converter provides isolation and an unregulated voltage step down in one compact module, leaving regulation to simpler, less expensive non-isolated converters. in figure a below, the busqor module provides the isolation stage of the iba system. the isolated bus then distributes power to the non-isolated buck regulators to generate the required voltage levels at the points of load. in this case, the bucks are represented with synqors niqor series of non- isolated dc/dc converters. in many applications requiring multiple low voltage outputs, signifcant savings can be achieved in board space and overall system costs when designing an iba system with bus converters, the designer can select from a variety of bus voltages. while there is no universally ideal bus voltage, most designs employ one of the following: 12v, 9v, 7.5v, 5v, or 3.3v. higher bus voltages can lead to lower effciency for the buck regulators but are more effcient for the bus converter and provide lower board level distribution current. lower bus voltages offer the opposite trade offs. synqors 9.6vout busqor module acts as a true dc transformer. the output voltage is proportional to the input voltage, with a specifed turns ratio or voltage ratio, plus minor drop from the internal resistive losses in the module. when used in iba systems, the output variation of the busqor must be in accordance with the input voltage range of the non-isolated converters being employed. the busqor architecture is very scalable, meaning multiple bus converters can be connected directly in parallel to allow current sharing for higher power applications. control features remote on/off (pin 2): the on/off input, pin 2, permits the user to control when the converter is on or off. this input is referenced to the return terminal of the input bus, vin(-). there are two versions of the converter that differ by the sense of the logic used for the on/off input. in the positive logic version, the on/off input is active high (meaning that a high turns the converter on). in the negative logic version, the on/off signal is active low (meaning that a low turns the converter on). figure b is a detailed look of the internal on/off circuitry. figure a: example of intermediate bus architecture using busqor bus converter and niqor non-isolated converters 48vdc 35-55v 9.6vdc figure b: internal on/off pin circuitry 5v 124k 49.9k 100k 5v 3.3v 2.5v 1.8v 1.5v 0.9v
input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 11 input: 35-55v output: 9.6v current: 60a package: quarter-brick applications section protection features input under-voltage lockout: the converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled input system instability. the lockout circuitry is a comparator with dc hysteresis. when the input voltage is rising, it must exceed the typical turn- on voltage threshold value (listed on the specifcation page) before the converter will turn on. once the converter is on, the input voltage must fall below the typical turn-off voltage threshold value before the converter will turn off. also see figure e. output current limit: the output of the busqor module is electronically protected against output overloads. when an overload current greater than the dc current-limit inception specifcation is drawn from the output, the output shuts down to zero volt in a period of 20ms typical (see figure d). the shutdown period lasts for a typical period of 200ms (figure d) after which the busqor tries to power up again. if the overload persists, the output voltage will go through repeated cycles of shutdown and restart with a duty cycle of 10% (on) and 90% (off) respectively. the busqor module returns (auto resetting) to normal operation once the overload is removed. the busqor is designed to survive in this mode indefnitely without damage and without human intervention. output short circuit protection: when the output of the busqor module is shorted, a peak current of typically 95 a will fow into the short circuit for a period of about 20ms. the output of the busqor will shutdown to zero for ~ 200ms (figure d). at the end of the shutdown period the busqor module tries to power up again. if the short circuit persists, the output voltage will go through repeated cycles of shutdown and restart with a duty cycle of 10% (on) and 90% (off) respectively. the busqor module returns (auto resetting) to normal operation once the short circuit is removed. the busqor is designed to survive in this mode indefnitely without damage and without human intervention. in the auto resetting mode, also referred to as hiccup mode, the power drawn from the 48v input is about 5 watts, most of which is dissipated into the external fault. it is important that copper traces and pads from the output circuit be designed to withstand the short term peaks, although the average current into the fault may be as low as 10a typical. see figure 18 for appropriate waveform. over-temperature shutdown: a temperature sensor on the converter senses the average temperature of the module. the thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the over-temperature shutdown value. it will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the over-temperature shutdown restart hysteresis value. o ut pu t c u rrent o ut pu t v o ltage 0 v time t i m e output current output voltage 0v figure c: output overload protection diagram (not to scale) 78a 60a 9.6v 1ms figure d: output short circuit and auto-resetting protection diagram (not to scale) 95a peak <9.6v 220ms 20ms
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 12 input: 35-55v output: 9.6v current: 60a package: quarter-brick applications section application considerations start-up inhibit period: figure e details the start-up inhibit period for the busqor module. at time t0, when vin is applied with on/off pin asserted (enabled), the busqor output begins to build up. before time t1, when the input voltage is below the uvl threshold, the unit is disabled by the input under-voltage lockout feature. when the input voltage rises above the uvl threshold, the input under-voltage lockout is released, and a typical startup inhibit period of 12ms is initiated. the output builds up to 90% of the nominal value of 9.6v in a period of 15ms typical (50 % load). at time t2, when the on/off pin is de-asserted (disabled), the busqor output instantly drops to 0v. fall time from 9.6v to 0v is dependent on output capacitance and any parasitic trace inductance in the output load circuit. at time t3, when the on/off pin is re-asserted (enabled), the busqor module output begins to build up after the inhibit period of 200 ms typical has elapsed. refer to the control features section of the data sheet for details on enabling and disabling methods for n and p logic type modules. all layers including top and bottom, are subject to the keep out areas shown around primary pins of busqor module. actual keep outs along the surface (creepage) may vary depending on the pcb material cti. users are advised to consult ul standards for details. bridging components: bridging components like emi flter capacitors required to be placed as close as possible to the busqor module for optimum performance must observe the clearance/creepage requirements of 0.04(40 mils) between pads to maintain compliance to ul standards for the overall power system. note: referenced keep out widths are adequate to withstand uls basic insulation dielectric strength tests for approved pcb materials. applications requiring double or reinforced insulation must double the keep out widths shown in figure f. keep out areas shown have standard margins above uls minimum requirements. vi n uvl o o n / o f f ( n l og i c ) o f f o n t 0 v o ut fault inhibit start-up inhibit t t 1 t 2 t 3 time start-up figure f: keep out areas for busqor module 0.023 0.01 0.01 1.50 primary secondary bridging capacitor figure g: location of sense resistor component keep out area: keep out areas for components not referenced to the primary circuit are shown in shaded areas in figure f. the keep out areas shown are consistent with uls requirements for basic insulation of 0.04 (40 mils) for pollution degree 2. user should consult ul standards for other insulation classes and operating environments. for applications that require mounting parts below the busqor module, one should be aware of potential high levels of electromagnetic interference, in addition to safety keep out. users are advised to consult synqor applications engineering in such applications. copper keep out area: keep out areas shown in figure f are to be observed for top layer copper traces and vias. internal layers buried one or more layers may be exempt, depending on the pcb material grade and thickness. users are advised to consult ul standards for details. figure e: power up/down diagram (not to scale) showing start-up inhibit period 9.6v
input: 35-55v output: 9.6v current: 60a package: quarter-brick product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 13 input: 35-55v output: 9.6v current: 60a package: quarter-brick applications section output load current calculation : the busqor series allows the converter output load to be measured without adding a current loop or external shunt resistor to the designers pcb board under test. on the top side of the busqor converter is a current sense resistor as shown in figure g. the output load current is proportional to the voltage drop across this sense resistor. this calculation is detailed below. a current sense resistor referenced to the primary input is used in the equation below to calculate the output load current. iload = (vrsense(load) - vrsense(no load) ) x 2500 where: iload = output load current vrsense(no load) = voltage across the sense resistor with converter at zero load the number 2500 is a load current scale factor for this product, valid only for vin = 48v. hence, measurement should be made at this input voltage. figure h: busqor output paralleling for increased current output the voltage drop across the sense resistor is about 24 mv at full load of 60 a. therefore, proper measuring techniques must be used to ensure accuracy. a calibrated dmm set to 300mv is acceptable. since this measurement is done on the primary area of the converter, a slight non-linearity may be observed over the load current range. measurements should be made at 48 v input voltage. using the scale factor referenced above, the error may be on the order of 4%. for more detailed information consult the application note on synqors website titled output load current calculations. busqor module (n logic option) vin + + ? ? 1 2 3 1 2 3 5 4 5 4 busqor module (n logic option) 9vout 50a figure i: current share performance of 2 paralleled modules current sharing: busqor modules are designed to operate in parallel without the use of any external current share circuitry. a typical circuit for paralleling two busqor modules is shown in figure h. an output capacitor is recommended across each module and located close to the converter for optimum fltering and noise control performance. dedicated input inductors are recommended but are considered optional. input capacitors must be located close to the converter module. pcb layout in the input circuit should be such that high frequency ripple currents of each module is restricted to a loop formed by the input capacitors and the input terminals of the busqor module. see figure j for details on pcb layout. contact synqor application engineering for further assistance on pcb trace design. the current share performance of two paralleled modules is illustrated in the graph in figure i. in this graph the percent deviation from ideal sharing (50%) is plotted for each module versus the total output load current at 48vin. -5.0% -4.0% -3.0% -2.0% -1.0% 0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 total load current (a) deviation from 50/50 sharing (%) module 1 module 2 figure j: recommended pcb layout for input circuit cm emi filter bulk cap input lc filters busqor module busqor module (not shown in figure h) 48vin
product # bq55090qex60 phone 1-888-567-9596 www.synqor.com doc.# 005-0006052 rev. a 02/17/11 page 14 input: 35-55v output: 9.6v current: 60a package: quarter-brick ordering information part numbering system the part numbering system for synqors dc-dc converters follows the format shown in the example below. the first 12 characters comprise the base part number and the last 3 characters indicate available options. the -g suffix indicates 6/6 rohs compliance. application notes a variety of application notes and technical white papers can be downloaded in pdf format from our website. rohs compliance: the eu led rohs (restriction of hazardous substances) directive bans the use of lead, cadmium, hexavalent chromium, mercury, polybrominated biphenyls (pbb), and polybrominated diphenyl ether (pbde) in electrical and electronic equipment. this synqor product is 6/6 rohs compliant. for more information please refer to synqors rohs addendum available at our rohs compliance / lead free initiative web page or e-mail us at rohs@synqor.com . ordering information the tables below show the valid model numbers and ordering options for converters in this product family. when ordering synqor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional characters for options. add -g to the model number for 6/6 rohs compliance. the following options must be included in place of the w x y z spaces in the model numbers listed above. not all combinations make valid part numbers, please contact synqor for availability. see the product summary web page for more options. warranty synqor offers a three (3) year limited warranty. complete warranty information is listed on our website or is available upon request from synqor. information furnished by synqor is believed to be accurate and reliable. however, no responsibility is assumed by synqor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. no license is granted by implication or otherwise under any patent or patent rights of synqor. product family package size performance level thermal design output current 6/6 rohs options (see ordering information) input voltage output voltage contact synqor for further information: phone : 978-849-0600 toll free : 888-567-9596 fax : 978-849-0602 e-mail : power @synqor.com web : www.synqor.com address : 155 swanson road boxborough, ma 01719 usa b q 5 5 0 9 0 q e b 6 0 n r s - g ordering information model number input voltage output voltage max output current bq55090qew60xyz-g 35-55v 9.6v 60a options description: w x y z thermal design enable logic pin style feature set a - open frame b - baseplated n - negative p - positive k - 0.110" n - 0.145" r - 0.180" y - 0.250" s - standard patents synqor holds the following u.s. patents, one or more of which apply to each product listed in this document. additional patent applications may be pending or fled in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261

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